EMH Series Hybrid Injection Molding Machine

High Quality

• Built to meet German Industry 4.0 standards, the EMH Series supports full digitalization and intelligent factory integration.

• Designed with ultra-low residual injection screw (CPK ≥ 1.67) for consistent part quality and minimal material loss.

High Efficiency

• Achieves a high-response injection system with reaction time as fast as 30ms, ensuring quick cycles even in high-volume production.

• Optimized for fast molding of thin-wall or complex geometries, delivering stable output under rapid operating conditions.

Precision

• Injection position accuracy: ±0.02mm, ensuring consistent shot performance.

• Mold opening/closing position accuracy: ±0.1mm, improving mold alignment and protecting tooling.

• Product repeatability: ≤0.1g or ±0.07%, maintaining part consistency across long production runs.

• Intelligent PID-controlled injection pressure system guarantees real-time precision adjustments throughout the molding cycle.

• Maximum injection pressure exceeds 3000 Bar (compatible with A-screw types below D45), suitable for high-viscosity materials and micro-molding.

 Energy Saving

• Features a hybrid servo-electric + hydraulic design, combining energy efficiency with high dynamic force.

• “Double clean” technology: clean energy use and clean material output—ideal for medical, food-grade, and environmentally sensitive applications.

• System-wide optimization for reduced power consumption, low heat generation, and minimal oil leakage.

Mode-locking unit

●double curved arm mold locking structure, solid, stable, reliable, durable, suitable for 24 hours uninterrupted work;

●High precision, high strength linear slide rail;

●European portable ejection structure design;

●All system standard with high rigid template + automatic mold adjustment function;

●Mould locking device for high speed and high rigidity cylinder;

●Template surface with high rigidity, high flatness and high precision;

●Large die stroke and large bulk modulus;

●Under the condition of the same tonnage, the inner distance of the tie rod is large;

●quantitative centralized lubrication device;

●Mechanical and electrical safety devices.

Injection Unit

●Universe series injection unit adopts a double-layer injection structure, with high-speedmachine structure of the double extension rod structure of the injection cylinder,effectively improve the injection accuracy and melt stability;

●Double screw integrated injection structure;

●High rigid shooting platform, high precision sliding rail;

●SSR drum temperature control system;

●Design of automatic cleaning circuit;

●High response ball screw belt drive injection device, fast response, accurate, long servicelife;

●Imported high precision ball type special screw;The plasticizing system independently developed and designed by the Japanese team;

●Fully enclosed sheet metal structure, dustproof, anti-noise, beautiful, easy to clean, longservice life;

●Visualization and graphics of production injection, real-time display of screw speed,position and injection pressure, controllable production process, high efficiency and highprecision.

Control unit

●Equipped with a 12" KEBA KePlast i1180-0110-00 large-screen controller, offering a modern, user-friendly UI and strong computing performance for smooth operation and data processing.

●Compliant with German Industry 4.0 standards, enabling full digital integration and intelligent production management within a smart factory environment.

●The system features a real-time load cell pressure sensor that continuously monitors barrel pressure during the plasticizing phase. Based on this feedback, both the injection motor and plasticizing motor dynamically adjust the back pressure, enabling closed-loop control for more stable and accurate melt quality.

●During the holding pressure phase, the pressure control accuracy reaches within ±1 bar, ensuring high consistency and precision throughout the molding cycle.

Oil-electric mixing

●Built-in motor servo hydraulic pump, high speed, high efficiency, energy saving;

●Motor with absolute value encoder, position feedback is more reliable, high resolutionhigh precision of position control;

●Injection and melt servo control, injection and melt speed control by servo motor, servomotor response fast, more accurate control, injection position control precision up to 0.01mm;

●Standard hydraulic ejection and neutron function, flexible to meet the use of differentmolds.